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Critical Review of Comparative Study of Selective Laser Melting and Investment Casting for Thin-Walled Parts.

Title: Critical Review of Comparative Study of Selective Laser Melting and Investment Casting for Thin-Walled Parts.
Authors: Dejene ND; Department of Mechanical and Structural Engineering and Materials Science, Faculty of Science and Technology, University of Stavanger, N-4036 Stavanger, Norway.; Department of Mechanical Engineering, College of Engineering &Technology, Wallaga University, Nekemte P.O. Box 395, Ethiopia.; Lemu HG; Department of Mechanical Engineering, College of Engineering &Technology, Wallaga University, Nekemte P.O. Box 395, Ethiopia.; Gutema EM; Department of Mechanical Engineering, College of Engineering &Technology, Wallaga University, Nekemte P.O. Box 395, Ethiopia.
Source: Materials (Basel, Switzerland) [Materials (Basel)] 2023 Nov 25; Vol. 16 (23). Date of Electronic Publication: 2023 Nov 25.
Publication Type: Journal Article; Review
Language: English
Journal Info: Publisher: MDPI Country of Publication: Switzerland NLM ID: 101555929 Publication Model: Electronic Cited Medium: Print ISSN: 1996-1944 (Print) Linking ISSN: 19961944 NLM ISO Abbreviation: Materials (Basel) Subsets: PubMed not MEDLINE
Imprint Name(s): Publication: May 2010- : Basel, Switzerland : MDPI; Original Publication: Basel, Switzerland : Molecular Diversity Preservation International, 2008-2010.
Abstract: Thin-walled structures are a significant and growing portion of engineering construction, with a wide range of applications, including storage vessels, industrial buildings, warehouses, aircraft, automobiles, bridges, ships, and oil rigs. Thin-walled components with minimum thickness without compromising strength and other quality characteristics are the desire of modern industry. Reducing wall thickness not only aids in lowering the cost of production. It also improves the effectiveness of engineering systems, resulting in lower fuel consumption and lower emissions of hazardous gases to the environment. Nowadays, even though thin-walled parts are demanded, the constraints of the production process, quality, and reliability are the concerns of current research and development. The ability to produce parts with intricate geometries and tight dimensional tolerances are important criteria for advanced manufacturing processes. In the early days of society, investment casting was used to produce jewelry, weapons, and statues. In modern industry, investment casting is still used to produce thin-walled and intricate parts such as turbine blades. The current advancements in SLM, which has the capacity to produce thin-walled and intricate parts, have recently attracted attention due to several benefits, such as the supreme degree of design freedom and the viability of tool-free production directly from CAD data. However, the current technological applications of SLM and investment casting are crucial for producing parts at the desired quality and reliability. This review article focuses on comparative studies of SLM and investment casting at the current technology level. The basis of comparison via systematic approach is mechanical characterization; quality in terms of porosity, microstructure, surface roughness and dimensional accuracy; and residual stress. Therefore, the latest open scientific sources published are considered to obtain sufficient literature coverage. Better tensile strength and fine microstructure are found in SLM, while better surface quality, fatigue load resistance, ductility, and residual stress are found in investment casting. The research gap for further investigation is indicated.
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Grant Information: Grant number 62862 This research was supported by the INDMET project funded by the NORHED II program
Contributed Indexing: Keywords: additive manufacturing; casting; dimensional accuracy; investment casting; microstructure; porosity; residual stress; roughness; selective laser melting; thin-walled
Entry Date(s): Date Created: 20231209 Latest Revision: 20231209
Update Code: 20260130
PubMed Central ID: PMC10707632
DOI: 10.3390/ma16237346
PMID: 38068089
Database: MEDLINE

Journal Article; Review