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Atomic Layer Deposition of ZnO and ZnO/Cu Coatings for Fresh Food Packaging Application

Title: Atomic Layer Deposition of ZnO and ZnO/Cu Coatings for Fresh Food Packaging Application
Authors: Adriana Lordi; Regina Del Sole; Fabio Palumbo; Alberto Perrotta; Francesco Fracassi; Marianna Roggio; Antonella Milella; Amalia Conte; Matteo Alessandro Del Nobile
Source: Polymers ; Volume 18 ; Issue 6 ; Pages: 751
Publisher Information: Multidisciplinary Digital Publishing Institute
Publication Year: 2026
Collection: MDPI Open Access Publishing
Subject Terms: active packaging; ALD; zinc oxide; copper; shelf life
Description: Active antimicrobial films based on polyethylene terephthalate (PET) were developed through atomic layer deposition (ALD) and plasma sputtering to obtain ZnO (≈15 nm) and ZnO/Cu (≈18 nm) coatings. Surface characterization by X-ray photoelectron spectroscopy confirmed zinc in ZnO form and copper as Cu2O/CuO, while mass spectrometry quantified approximately 10 µg/cm2 of Zn in both samples and about 130 ng/cm2 of Cu in the ZnO/Cu films. The antimicrobial performance of the coatings was evaluated on burrata cheese and turkey fillets stored under refrigeration, assessing microbial growth and sensory quality over time. The films exhibited different effects depending on food type and the initial contamination levels. On burrata cheese, PET-ZnO moderately extended the shelf life by inhibiting Pseudomonas spp., while PET-ZnO/Cu further enhanced preservation. Cheese packaged with PET-ZnO/Cu remained acceptable for over 21 days compared to 19–20 days for the controls. More pronounced effects were observed in turkey fillets, characterized by a higher initial contamination. In control samples, Staphylococcus spp. rapidly proliferated, leading to spoilage within one day. Both active films significantly delayed microbial growth and sensory decay, with PET-ZnO/Cu providing the best performance, extending acceptability beyond two days compared to less than one day for the controls.
Document Type: text
File Description: application/pdf
Language: English
Relation: Smart and Functional Polymers; https://dx.doi.org/10.3390/polym18060751
DOI: 10.3390/polym18060751
Availability: https://doi.org/10.3390/polym18060751
Rights: https://creativecommons.org/licenses/by/4.0/
Accession Number: edsbas.319BC370
Database: BASE