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Predicting and measuring thermal runaway effects on CF-PEEK for future composite battery enclosures

Title: Predicting and measuring thermal runaway effects on CF-PEEK for future composite battery enclosures
Authors: Etchegaray-Bello, Margarita; Holmes, John; Sommacal, Silvano; Compston, Paul; Körber, Leo; Drechsler, Klaus; Millen, Scott L.J.
Contributors: Nadjai, Ali; Alam, Naveed; Tretsiakova-Mcnally, Svetlana
Source: Etchegaray-Bello, M, Holmes, J, Sommacal, S, Compston, P, Körber, L, Drechsler, K & Millen, S L J 2025, Predicting and measuring thermal runaway effects on CF-PEEK for future composite battery enclosures. in A Nadjai, N Alam & S Tretsiakova-Mcnally (eds), Conference Proceedings of the 5th International Fire Safety Symposium (IFireSS 2025). vol. 1, Conference Proceedings of the International Fire Safety Symposium (IFireSS), pp. 15-26, 5th International Fire Safety Symposium, Belfast, United Kingdom, 25/06/2025. https://doi.org/10.21251/03828a0d-6ceb-4fce-ba02-e93ccb60d4fc
Publication Year: 2025
Collection: Queen's University Belfast: Research Portal
Subject Terms: /dk/atira/pure/sustainabledevelopmentgoals/affordable_and_clean_energy; name=SDG 7 - Affordable and Clean Energy
Description: The use of composite materials and lithium-ion batteries (LIB) has expanded across transportation sectors. The most severe failure mechanism for LIBs is Thermal Runaway (TR), i.e. when a battery enters a state of uncontrolled, self-heating ultimately resulting in fire, including ejected material. Most battery-pack enclosure (BPE) design exercises require large-scale TR, vibration or crash testing, which is expensive, time consuming and potentially wasteful in terms of material resources. As such, modelling, which could replace some of this physical testing, would reduce waste and potentially streamline the design process. Therefore, this work first summarises TR experiments completed on lightweight carbon fibre/polyetheretherketone (CF/PEEK) panels, and the resulting strength knock-down using Compression after Thermal Runaway (CaTR) tests. The paper then focusses on the development of Finite Element (FE) based modelling to assess thermal and mechanical damage during and after a LIB TR event which is validated using the aforementioned experiments. Results have shown multi-cell TR induced damage on the composite laminate can potentially reduce its residual compressive strength to around 110 MPa, approximately 20% of its initial strength. FE models accurately predicted the back-surface temperature of the specimens within 10% of the experimental data and the resulting CaTR residual strength within 7%, demonstrating good agreement with the experimental results.
Document Type: article in journal/newspaper
File Description: application/pdf
Language: English
ISBN: 978-1-85923-274-3; 1-85923-274-4
Relation: urn:ISBN:9781859232743
DOI: 10.21251/03828a0d-6ceb-4fce-ba02-e93ccb60d4fc
Availability: https://pure.qub.ac.uk/en/publications/129de67c-73bd-4ab1-8663-0219c980b138; https://doi.org/10.21251/03828a0d-6ceb-4fce-ba02-e93ccb60d4fc; https://pureadmin.qub.ac.uk/ws/files/648242869/FIRE_2.pdf
Rights: info:eu-repo/semantics/openAccess
Accession Number: edsbas.5727CECB
Database: BASE