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Novel insights of thermodynamic efficiency calculations of electrolyser systems for hydrogen production

Title: Novel insights of thermodynamic efficiency calculations of electrolyser systems for hydrogen production
Authors: Mandry, Nicolas; Boruciński, Thomas; Speckmann, Friedrich-Wilhelm; Birke, Kai Peter
Publication Year: 2026
Collection: Publikationsdatenbank der Fraunhofer-Gesellschaft
Subject Terms: Correction factors; Efficiency calculation; Hydrogen production; Simulative cell model; Water electrolyser system
Description: This paper investigates the thermodynamic efficiency of hydrogen electrolysis systems and addresses especially the frequent use of a simplified thermoneutral cell voltage value of U th = 1.481 V, which can lead to erroneous results. The analysis shows that significant deviations occur, particularly in systems with low operating pressure, which is problematic since these technologies are pursued by several manufacturers. To close this research gap, a methodological approach to correctly calculate efficiency is presented. The paper outlines the basic principles of efficiency calculation, the derivation of a polynomial function to determine the thermoneutral cell voltage with high accuracy, and the structure of a COMSOL simulation model. This innovative approach provides a precise and user-friendly solution for simplifying and enhancing the accuracy of efficiency calculations. In addition, further influencing factors are illustrated using an example to enable a well-founded comparison of electrolysis processes. The findings are compared and discussed, providing both improved understanding of electrolysis thermodynamics and a critical perspective on common assumptions in the literature. ; 206
Document Type: article in journal/newspaper
File Description: application/pdf
Language: English
Relation: International journal of hydrogen energy; #PLACEHOLDER_PARENT_METADATA_VALUE#; https://publica.fraunhofer.de/handle/publica/505001
DOI: 10.1016/j.ijhydene.2025.153162
DOI: 10.24406/publica-7339
Availability: https://publica.fraunhofer.de/handle/publica/505001; https://doi.org/10.1016/j.ijhydene.2025.153162; https://doi.org/10.24406/publica-7339
Rights: true ; CC BY 4.0
Accession Number: edsbas.76A80163
Database: BASE