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Next‐generation embedded printed sensors for near‐field monitoring of high‐performance composites

Title: Next‐generation embedded printed sensors for near‐field monitoring of high‐performance composites
Authors: Barragán, José; Kell, Arnold; Liu, Xiangyang; Shin, Seokjee; Mandache, Catalin; Djokic, Drazen; Bennett, Dayna; Houlahan, Katherine; Genest, Marc; Lessard, Benoît H.; Paquet, Chantal
Publisher Information: Wiley
Publication Year: 2025
Collection: National Research Council Canada: NRC Publications Archive
Subject Terms: carbon fiber composites; embedded sensors; near-field sensors; printed electronics
Description: Monitoring the structural health of composites during manufacturing and in-service is desirable to alert against damage or deterioration of conditions beyond an acceptable level. Wireless sensors embedded into materials that can endure the forming and curing of carbon fiber-reinforced polymer laminates will open the door to automated near-field detection of key metrics such as temperature, strain, and manufacturing defects. Current sensing technologies are generally too intrusive and fragile to be reliably embedded into laminates or too expensive to be applied commercially. The development of embedded, low-weight, small-footprint sensors is reported here, and how these sensors can be used to monitor ply movement during the manufacturing process is demonstrated. These screen-printed sensors consist of closed-loop spiral coils excited externally with an AC magnetic field to generate a secondary field, which alerts on the change of relative position of each ply. This proof-of-concept work demonstrates how printed coil sensors can be fabricated to generate a high electromagnetic response, while minimizing their footprint in the laminate. It is determined that stacked silver coils, which are subsequently plated with copper to increase the conductance, are capable of producing signals that can be detected through over 3 mm of composite material. ; Peer reviewed: Yes ; NRC publication: Yes
Document Type: article in journal/newspaper
File Description: text
Language: English
ISSN: 1438-1656; 1527-2648
Relation: Advanced Engineering Materials, Volume: 27, Issue: 4, Publication date: 2025-01-10
DOI: 10.1002/adem.202401332
Availability: https://doi.org/10.1002/adem.202401332; https://nrc-publications.canada.ca/eng/view/ft/?id=d4c45271-51c0-4ca2-b801-eedb7183c869; https://nrc-publications.canada.ca/eng/view/object/?id=d4c45271-51c0-4ca2-b801-eedb7183c869; https://nrc-publications.canada.ca/fra/voir/objet/?id=d4c45271-51c0-4ca2-b801-eedb7183c869
Rights: Creative Commons, Attribution-NonCommercial 4.0 International (CC BY-NC 4.0) (http://creativecommons.org/licenses/by-nc/4.0/) ; Creative Commons, Attribution - Pas d’utilisation commerciale 4.0 International (CC BY-NC 4.0) (https://creativecommons.org/licenses/by-nc/4.0/deed.fr)
Accession Number: edsbas.C21A21FD
Database: BASE